Farnley Junction (near Holbeck and Leeds) Accident Collision on the 5th September 1977

The Full accident report can be read here. (Department of Transport)

Simplified Farnley Junction track diagram at the end of this text.

The prelude to what could have been a major catastrophe was a threat of industrial action
by power station workers of the Central Electricity Generating Board.

In 1967, a large new panel signal box had been bought into service at Leeds to control
the remodelled station and its approaches, and it was feared the threatened industrial action
would cause a serious voltage reduction, if not a complete shut down of the power supply to the signal box;
and as a precaution a mobile generator had been provided and this was coupled to the signal box during
the afternoon of 5th September 1977. One result of coupling this generator was a slight reduction of the voltage
provided for the signalling power distribution system. The only effect of this voltage reduction was the failure
of a number of track circuit indications on the control panel. The working of points and signals was not affected,
and trains continued to run normally, though naturally immediate steps were taken to restore panel indications of the track circuits.
Most of these were soon put right, but one persisted relating to track circuits on the down line from Huddersfield,
and the fault was traced to to a transformer-rectifier set in a line side cabinet, Location 17, near Holbeck East Junction,
just over one mile on the Leeds side of Farnley Junction, and adjacent to signal L68 on the down line from Huddersfield.

At about 22:30, two signal technicians accompanied by a motor driver were sent out from Leeds Signal box to location 17,
to replace the faulty transformer-rectifier set.

The signalling principles underlying the control of the equipment at Farnley Junction must be appreciated for a clear
understanding of the causes of the accident. In the design of a very large modern centralised interlockings,
such as Leeds, the operating convenience of having all the outlying junctions in the approaches controlled from one large panel
has to be weighed against the cabling costs of the wiring, and the normal economic limit for the direct control of signals and points
is about 1.5 miles. Beyond that limit it is now usual to install separate remote interlockings, electrically connected to the main interlocking.

At Leeds there are six of these remote interlockings. At the same time Farnley Junction, as will be appreciated from the diagram,
is so relatively small as not to justify a remote interlocking of its own, and although roughly two miles from Leeds signal box
it is controlled direct. Because of the distance involved, and of the voltage drop along the control cables, a relay repeater station
is provided at about the half way point. This is a line side cabinet known as Location 17, which contains the apparatus for boosting
the control voltage, and controlling the output from a locally provided dc power supply. It was there that the signal technicians were sent to work.

At Farnley Junction itself the industrial branch line is only used occasionally, and the signals L31, L36, and L37 although controlled
from Leeds do not have to be reset for each move along the main line. Once the routes have been set by pressing the appropriate
two push buttons on the Leeds control panel, they work as automatics, with signal aspects governed by track occupation, or otherwise
of track circuit ahead. To set a route for a crossover movement to the branch the signalman must cancel the main line routes.
The line side apparatus cabinet at Location 17 is adjacent to signal L68, on which there is a signal post telephone for communication with Leeds signal box.

The two signal technicians took two different varieties of transformer-rectifier unit to site, and having arrived there the senior
of the two opened the door of the line side cabinet and studied the circuit diagrams; then he telephoned the Leeds signal box
to tell them how changing the the transformer-rectifier unit would affect the signals working.
He told the supervisor it would affect signal L68 beside which he was standing, and the crossover points 316 at Farnley Junction.
Consequent upon the latter would also involve the signals that read over those points. The Leeds signal box supervisor told him to go ahead,
and he then removed the fuse and disconnected the transformer-rectifier unit.

The cutting of control to the crossover points 316 was vital. At Leeds, as in other modern installations, the relays provided for point
control and detection are a polar biased type. When the direct current applied flows from terminal A to terminal B they are
energised to close one set of contacts, while if the polarity of flow is reversed, from terminal B to terminal A, they close another set
of contacts. This use of polarised relays, though not of sophisticated design, has been in operation for upwards of 70 years.
The feature is attractive in the reduced amount of cabling it permits - a major consideration in these days of high costs in apparatus
and technology; it can be used to operate two relays over two conductors instead of four. It is essential however, that the
dc power supply feeding these polar biased relays is polarity correctly connected, otherwise the relays will energise to the opposite position
required by the Leeds panel control switch.

At Location 17 the two technicians having removed the faulty rectifier found that the smaller of the two they had brought with them was
itself a failure, and they could not get any dc output voltage from it. Then they tried the larger one, but is was too heavy to be mounted
on the backboard of the cabinet by the small screws that were available and it had to be placed on the floor. All this was taking time.
The Leeds panel box supervisor in authorising the senior of the two technicians had heard him say that it would only take two or three
minutes to put in a new rectifier unit; and taking a less optimistic view , that it would probably take about 10 minutes, he had judged
that there had been time for the job to be done at once without unduly delaying two trains shortly due to pass Farnley Junction, one in each direction.

In the meantime the removal of the fuse and consequent disconnecting of the control on the crossover points 316 at Farnley Junction
had put signals L31 on the down line, and L36 on the up line, both to red.; and while the work at Location 17 was prolonged
the two trains had arrived and detained by each respective red signal. These trains were the 20:40 Liverpool Lime Street to Hull (1E89) , a four car
diesel multiple unit class 124 E51959 , and the 21:50 York to Shrewsbury (1M41) , Aberystwyth mail, hauled by class 47 402
diesel electric locomotive and consisting of two T.P.O. sorting carriages and eight other vehicles. Both train drivers reported their presence at the signals concerned to Leeds signal box, and were told that there is a signal failure which it was expected would be cleared in a few minutes.

At location 17, instead of a straight substitution of one transformer-rectifier unit for another, the fact of the replacement unit having
to be mounted on the cabinet floor made it necessary to prepare new and longer dc output connecting leads. This was done and connections
made and the senior technician replaced the fuse. There were then unfortunately some basic inconsistencies between the evidence
given subsequently by the technicians at Location 17 and those in the Leeds signal box as to telephone calls between them,
while at the critical time the driver's assistant on the Shrewsbury mail, himself a fully qualified driver, was down in the 'six foot'
trying to telephone Leeds signal box himself.

What precisely happened, in what order, around 23:10 will never be known in any certainty; but what is a fact is that the
technicians at Location 17 in connecting up the new extended leads to the transformer-rectifier unit had transposed the polarity
of the two direct current leads. After the fuse had been replaced the men in the signal box claim, and the technicians deny,
that a telephone call was received as saying "We have finished, it is in order". After this had been reported to the supervisor,
and the faulty track circuit indications on the panel seen to be restored, instructions were given to press the appropriate
buttons to restore automatic signal working at Farnley Junction. At this very moment the driver's assistant on the mail train was still trying to telephone
the Leeds signal box, and down in the 'six-foot' he was surprised to hear the electro pneumatic points just ahead of him move from normal
to reverse crossover movement, and immediately afterwards the signal at which they had been detained change from red to green.
With the points set set for a crossover movement to lead onto the branch, he was surprised to see a green aspect
instead of the usual subsidiary yellow with the route indictor to the branch. He realised this was irregular,
but had assumed it was something to do with the technical faults reported to him when he had first telephoned the signal box.
He spoke to his driver, who also heard the points moving, and then went to try telephoning again.

What had happened of course was that the polarity transposition of those 'new longer leads' at Location 17 had caused the points to reverse,
and the detection also, with the appalling result that the signals had cleared for the straight ahead route while the points had
moved into reverse crossover position. Signals L31 and L36 were set for a collision course over points 316, and this is what actually happened.
While those drivers on the mail train were near to the points and realising something was wrong did not move, the Hull train,
which had been detained at signal L31, had no premonition of danger. It was 700 yards away from the fatal points,
and directly seeing signal L31 cleared to green, its driver started straight away. On the falling gradient first 1 in 204
then 1 in 104 the train accelerated rapidly. In the darkness, and with no signal in the vicinity that would shine reflectively on the line
points at Farnley Junction, there was no chance of the driver seeing that the points were set incorrectly for the crossover, until, at a speed of 40 mph
the train suddenly swerved to the right; and although a full emergency application of the brakes was made, at about 30 mph
the DMU collided head on with the standing mail train. The drivers of both trains were killed, he of the mail train instantly while
the other of the DMU a few hours later. Only nine passengers were injured, none of them seriously.

Addendum:-

Normal logic, e.g., for signals, is binary, but the controls and position
detection of the up-to-down-line at Farnley Junction crossover happened to be trinary,
2 wire control cable (wire A positive = straight ahead, wire B positive = cross over, neither wire positive = no command / not correctly set).

On the day in question, a fault at the repeater unit ( line side cabinet 17 at Holbeck East Junction) was causing problems.
Both signals were set to Danger by the signalman, and an engineering team
then changed the rectifier / power supply at the repeater unit.

The loss of power caused the main signalling logic to believe the crossover
was not correctly set (no repeat of the detection), and so it set the control
lines to drive the crossover points back to the straight ahead position (this will
stay driven until the detection is correct - meantime, both signals L31 and L36 are locked at Danger).

Both the DMU and mail trains came to a halt and detained at both signals.

The engineers restored power to the repeater, but had wired in the rectifier dc output
the wrong way round. This had the effect of reversing the polarity of voltages
repeated - not important for binary signals. The crossover logic took the incoming
voltage as a command to move to the "crossover" or "reverse" position (positive on wire B), and did so.
The detection mechanism correctly reported "crossover" to the interlock logic - - this logic was reversed
at the repeater cabinet 17 (due to incorrect wired voltage polarity from the rectifier unit),
and the main signalling logic (correctly) took the incoming dc
signal to mean that the points were locked in the "straight ahead" position.

The signalman now set both signals to Proceed, and the signalling logic
allowed him to do so. The train on the Up line (700 yards away from points 316) started off immediately
on observing the detaining signal L31 change to a green aspect.

The other driver at signal L36 and facing crossover points 316 was trying to figure out why the facing points had moved for a crossover movement
onto the branch which were immediately ahead of him (the driver was still trying to contact the signal box by telephone as he observed this)
and the protecting signal L36 then changed to green with the route indicator extinguished.
the oncoming DMU train unaware of the imminent danger traversed the crossover, and collided with the
mail train waiting on the down line.

 

At the time of my writing this (2005),  Farnley Junction industrial branch has long since been lifted and removed.
The junction once served a branch line about a mile long to a large steel stockist, Iron Co. Works later named Dunlop and Rankin,
and to Farnley Fireclay.

Here is a photo of the location where Farnley Junction industrial branch used to be (looking South):-

Below is a picture similar to that which existed at Farnley Junction industrial branch
to Dunlop and Rankin also Farnley Fireclay .
Image is not of Farnley Junction but shows a similar facing crossover
and junction turn out similar to points 316 which were reversed causing the accident.

Google Map image -  You can see where the industrial branch line used to be.


View Larger Map

 


Shown here is a typical modern day transformer-rectifier unit.
This is not the actual design used at Farnley Junction repeater cabinet 17.

 


This relay is to design specification QBA1 as typically used at Farnley Junction (1977--Lineside cabinet 17).


  qba1
 

QBA1

Characteristics:

This style of relay is a miniature, dc biased, ac immune. tractive armature, line relay. It is designed for railway signalling purposes where alternating currents at industrial frequencies (50Hz) may be present and where the relay operation is dependant on the polarity of the coil current.

The contacts are Silver impregnated Graphite to Silver (SIG/Sil). The relay conforms to BRB Spec 932A. Approximate weight : 1.3 kg

 

Nominal Working volts
Contacts
Coil resitance (ohms)
Max full operating volts
Min Release volts
Interlocking
50
8F 8B
920
40
7.5
ACDGH (028)